Artikel

Using Micropacked GC Columns for Analyzing Volatiles in Light Hydrocarbon Streams

27 Oct 2020

Content previously published in Petro Industry News

Separation of light hydrocarbons and volatile compounds can be done very effectively with adsorption chromatography. Using highly retentive adsorbents in packed columns, unique separations can be obtained at higher temperatures. Additionally, adsorbents are difficult to destroy, resulting in long column lifetimes. Most analysts still employ traditional packed columns for light hydrocarbon analysis, but many adsorbents are also available in micropacked and porous layer open tubular (PLOT) column formats. Recent advances in PLOT column technology indicate that they are a better option when greater efficiency is required, while packed columns still are preferred when higher sample loadability is needed. While both traditional packed and PLOT columns can be used effectively, micropacked columns offer intermediate performance and are a good alternative when both efficiency and sample loadability are desired.

Advantages of Micropacked Columns

Packed columns are made with a wide variety of adsorbent materials, including alumina, molecular sieves, and porous polymers. Columns packed with these adsorbents offer good selectivity and retention for volatile compounds, but they are lower in efficiency than capillary columns. Lower efficiency can lead to broad peaks and less resolution, which can make it difficult to accurately quantify individual analytes in complex mixtures. Many of these adsorbents can also be coated in capillary tubing creating PLOT columns. In PLOT columns, the adsorbent is not packed into the column; instead, it is deposited as a 5–50 μm layer on the internal capillary surface. Since less adsorbent material is used, PLOT columns offer much higher efficiency and better separations can be obtained. However, if greater sample loadability is needed, packed columns are preferred as they are less likely to be overloaded by concentrated samples. Micropacked columns present intermediate characteristics and are a good option for separating components in light hydrocarbon streams.

In addition to their balance of efficiency and capacity, micropacked columns are relatively inexpensive, very durable, and easy to install and operate. Micropacked columns from Restek are extremely inert as they are packed in Siltek treated stainless steel tubing, which can be coiled in extremely small diameters to fit small ovens (Figure 1). In addition, Siltek-treated, braided-wire end plugs keep packing intact, even under intense pressure surges during valve switching. Standard Restek micropacked columns are 1 meter or 2 meters long and 0.75 mm or 1.00 mm inner diameter (ID). Restek has also recently developed unique 0.53 mm ID micropacked columns, which are available with a variety of adsorbent packings.

Figure 1: Micropacked columns from Restek can be coiled to fit any GC.
figure article PCTJ1728 01

Micropacked Columns for Petrochemical Applications

Molecular sieves and porous polymers are among the most useful adsorbents for petrochemical analyses. For example, permanent gases can be separated to baseline in less than one minute using a 1 m x 0.53 mm MXT-Molsieve 5A column (Figure 2). The Molsieve 5A adsorbent is highly retentive and selective for gases, so good separation is obtained very quickly and, if greater resolution is desired, this can easily be accomplished by lowering the oven temperature. For example, since the position of carbon monoxide is temperature dependent, it can be moved further away from methane when a lower oven temperature (e.g., 80 °C) is used. Note that 0.53 mm ID MXT micropacked columns can be installed in any standard capillary instrument using standard 0.8 mm ID ferrules. These columns are operated with flows of 2-5 mL/min and can be used with split injection systems, providing very small injection band broadening.

Figure 2: Permanent gases can be separated in less than a minute on 0.53 mm ID MXT-Molsieve 5A micropacked columns.
Permanent Gases on MXT-Molsieve 5A (Micropacked)

GC_PC1234

Peaks

Peaks
1.Oxygen
2.Nitrogen
3.Methane
4.Carbon monoxide

Conditions

Column80/100 mesh, MXT-Molsieve 5A (custom), 1 m, 0.53 mm ID
Standard/SamplePermanent gases
Conc.: 2-5% in helium
Injection
Inj. Vol.:15 µL split (split ratio 30:1)
Oven
Oven Temp.:120 °C
Carrier GasHe, constant pressure (26 psi, 179.3 kPa)
Detectorµ-TCD

In addition to molecular sieves, porous polymer adsorbents are also available in a micropacked format. Of the many available types of packing, Rt-XLSulfur and HayeSep Q adsorbents are among the most interesting for petrochemical testing. The Rt-XLSulfur is a unique packing designed for ppb level sulfur analysis. This porous polymer phase features a unique surface modification, which results in excellent peak symmetry and thermal stability up to 300 °C. The overlaid sulfur and hydrocarbon chromatograms in Figure 3 show a highly selective separation of light hydrocarbons and sulfur compounds. This is important because even though sulfur-specific detectors are generally used, when high levels of hydrocarbons elute through the detector simultaneously with sulfur compounds, the signal for sulfur is quenched and area counts are nonlinear. Column inertness is also very important as reactive sulfur compounds, such as hydrogen sulfide and methyl mercaptan, are easily adsorbed by undeactivated surfaces, which can result in inaccurate quantification of these catalyst-damaging compounds. Rt-XLSulfur micropacked columns provide the retention and inertness required for reliable analysis of active sulfur compounds in hydrocarbon streams.

Figure 3: The Rt-XLSulfur micropacked column allows accurate low-level quantification of many active sulfur compounds in hydrocarbon streams.
Sulfur Compounds and Hydrocarbons on Rt-XLSulfur

GC_PC00436

Conditions

ColumnRt-XLSulfur, Siltek, 1 m, 0.95 mm OD, 0.75 mm ID (cat.# 19806)
Standard/Sample
Conc.:50 ppb each
Injectionpacked not on-column
Oven
Oven Temp.:60 °C to 230 °C at 15 °C/min
Carrier GasHe, constant flow
Flow Rate:9 mL/min
DetectorSCD/FID
AcknowledgementSulfur standards courtesy of DCG Partnership 1 Ltd., Pearland, TX.

The analysis of solvents on a HayeSep Q micropacked column in Figure 4 provides another example of a successful petrochemical application. Here, a series of solvents was analyzed using GC-FID and the inertness of the Siltek-deactivated tubing allowed even highly polar components, such as alcohols, to be analyzed effectively. In addition to HayeSep Q, HayeSep R, HayeSep S, and HayeSep N packings are also available.

Summary

Micropacked GC columns can provide a valuable alternative to traditional packed columns and PLOT columns when intermediate performance is desired. Restek’s line of micropacked columns are highly inert and are available with a wide variety of adsorbents. Micropacked columns can provide a useful alternative for petrochemical applications when both high sample loadability and high efficiency are desired. Additionally, the unique 0.53 mm micropacked columns offered by Restek can be used in all standard capillary systems, without any modification of the injector or detector connections.

Figure 4: HayeSep Q micropacked columns are useful for solvent analysis.
Solvents on HayeSep Q

GC_CH00328

Conditions

Column100/120 mesh on HayeSep Q, Siltek-treated stainless steel tubing, 2 m, 1/16 in. OD, 1.00 mm ID (cat.# 19017)
Standard/Samplesolvent mixture
Conc.:neat
Injection
Inj. Vol.:1 µL Direct
Inj. Temp.:200 °C
Oven
Oven Temp.:80 °C to 180 °C at 16 °C/min (hold 5 min)
Carrier GasHe
DetectorFID @ 200 °C
NotesFlow: 20 mL/min @ 40 °C
FID sensitivity: 512 x 10-11 AFS

Authors

  • Jaap de Zeeuw

    Jaap is a world-renowned chromatographer with over 40 years of experience, including 15 years with Restek and 27 years with Varian/Chrompack prior to joining Restek. Throughout his career, Jaap has focused the chromatographic challenges of industrial analysis. For his 1979 graduation from The Institute for Higher Education, where he specialized in chemistry, Jaap authored a paper titled "The Challenge of Coating Flexible Fused Silica Capillary Columns" and has since distinguished himself as an authority on the subject. Jaap has been directly involved with the creation of numerous chemically bonded columns, including the first bonded PEG column and the stabilized PLOT columns widely used in the petrochemical arena. He has also helped develop new techniques, such as fast GC-MS using vacuum GC technology (low-pressure GC or LPGC). Over his innovative career, he has filed several patents for his work. Based out of the Netherlands, Jaap is extensively published and regularly travels internationally to share his knowledge. After retiring from Restek, Jaap founded CreaVisions, where he works as a GC Consultant and teaches master classes on key GC topics as well as on creativity in science.

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  • Gary Stidsen

    Gary has over 30 years of experience in chromatography, including sample preparation techniques, air sampling, and chromatographic analysis. He specializes in gas chromatography with an emphasis on the environmental and petroleum markets. Gary has been at Restek for almost 20 years and has played an instrumental role in developing many key products and numerous applications. During this time, he has served as the innovations lab manager, product manager for both the GC Column and air sampling lines, and director of research and innovation, where he was responsible for all aspects of research and new product development. Gary is currently our business manager overseeing reference standards, air sampling, and sample preparation.

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